Design Your Custom Die Set - Pellet Press Die Sets

Live 3D Preview:
Click and drag to move the 3D model.

Important:
Please note that spacers and ejector sleeve are not represented in 3D model but are included in the set and in the provided pricing.

Reference Cross-Section:

Technical specifications:

? Force

The maximum force is calculated by modelling the stresses in your custom die set, using real measured yield stresses for our high strength steel and adding in a safety margin of 50%. For the majority of cases, you can press with forces much lower than this. Never press beyond the yield strength, this can lead to catastrophic failure.

Material
Max. Pressing Force
Recommended Pressing Force
Pellet Geometry
Set Variant
Inner Diameter (ID)
Pellet Inner Diameter (pID)
Inner Length (L)
Inner Width (W)
Outer Diameter (OD)
Total Height (with spacers)
Total Height (no spacers)

Step 1: Select pellet geometry

Circular

Square/Rectangle

Low Profile

Vacuum

Annular (ring)

Something else?

Click here if you need a different geometry for your pellets or die set

Step 2: Select material How To Choose Material?

D2 Tool Steel

High Strength (>550 MPa)
Very Hard (HRC: 62)
Material/Machining Cost: $
Suitable for most pressing applications

440C Stainless

Very High Strength (>1100 MPa)
Hard (HRC: 58)
Material/Machining Cost: $$
Can be heated up to 250 °C (482 °F)

Other

Select this option if you need a different material for your set

? Other material

Step 3: Change parameters

Units

? Inner Diameter

Inner Diameter = mm

Pellet Inner Diameter = mm

Inner Length = mm

Inner Width = mm

? Usable bore height - Use recommended?

The height value refers to the usable bore length inside the sleeve. The total sleeve height is shown below.

Bore Height = mm

Sleeve Height = 54 mm

? Outer diameter

Custom OD

? Extras

Thermocouple hole - Ø3 mm (Ø0.118")

Spare plunger

Spacer spacers (pair)

Quantity

Estimated pricing

Base price $0.00

Height adjustment $0.00

OD adjustment $0.00

Shape surcharge $0.00

Vacuum surcharge $0.00

Thermocouple hole $0.00

Spare plunger $0.00

Spare spacers (pair) $0.00

Total estimated price $0.00

Pricing is an estimate based on the standard calculator rules and will be reviewed by our team.

You have selected the "Something else" option and therefore, steps 3, 4 & 5 are not necessary. Please specify all needed parameters in the form below:

Step 6: Need a quotation?

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Additional comments: Do you have any files (drawings, sketches, images) you'd like to attach? If so, please let us know in the text field above and we'll get back to you so you can email us your files.

Get Quote for Custom Die Set